Uses of Industrial Enzymes
Industrial catalyst are used in a wide variety of manufacturing industries to aid in chemical transformations. Some major uses of enzymes in industry include:
Food industry: Enzymes are used extensively in food processing to break down complex substances into simpler components. For example, amylases are used to break down starches into sugars in bread making and brewing. Lipases help in dough conditioning and milk coagulation. Proteases aid in cheese ripening and flavor development.
Textile industry: Industrial Enzymes allow for eco-friendly processing of textiles. Proteases and amylases are used for effective stone-washing of denim to give a worn-out look. Cellulases help in biopolishing of cotton fabrics for a smooth feel. Lipases help remove unwanted wax and fatty residues.
Detergent industry: Proteases, amylases, lipases and cellulases are key components of biological detergents. They aid in the breakdown of various soils like proteins, fats, oils, and carbohydrates during washing. This replaces harsh chemical processes and provides superior cleaning with low temperatures.
Paper industry: Xylanases are used for bio-bleaching of pulp and paper to lighten color in an eco-friendly manner. The enzymes oxidize lignin residues that impart color without using toxic chlorine compounds. Other enzymes like lipases and cutinases remove unwanted ink residues from recycled paper pulp.
Leather industry: Proteases and collagenases are used in soaking, dehairing, degreasing and bating processes to break down collagen fibers, remove hair, fats and other impurities from animal hides with minimal damage to fibers. This produces soft, supple leathers with fewer defects.
Advantages of Using Industrial Enzymes
There are significant advantages of using enzymes over conventional chemical processes in various industries:
Eco-friendly processing: Enzymatic processes involve mild conditions like room temperature and neutral pH unlike harsh chemicals and high temperatures. This reduces pollution and environmental impact.
Superior product quality: Enzymes exhibit precise targetspecific activity and enable selective modifications. This results in consistent, high quality in processing of foods, textiles, leather etc with retained or enhanced properties.
Lower energy costs: Mild processing conditions achieved through enzymatic reactions reduce heating/cooling requirements resulting in lower energy costs compared to conventional chemical means.
Increased yield: Carefully controlled enzymatic processing minimizes damage to raw materials and byproducts. This improves yields in industries like food, paper and biofuel production.
Byproduct generation: Secondary reactions caused by harsh chemicals are avoided through enzymatic processing. This reduces waste generation and byproduct disposal costs.
Flexible and robust technology: Enzymes operate under broad pH and temperature ranges providing flexibility in processes. They are also highly specific and robust biocatalysts.
Challenges in Industrial Enzyme Applications
Although industrial catalyst offer numerous advantages over chemicals, there are some challenges that are being addressed through ongoing research:
Enzyme costs: High production and downstream processing costs currently limit widescale adoption of certain enzymes. Novel expression platforms and recovery methods aim to reduce enzyme costs.
Storage stability: Unlike chemicals, enzymes are biocatalysts prone to denaturation. Imparting enhanced thermal, pH and storage stability through protein engineering expands applications.
Reaction engineering: Optimizing factors like mass transfer, substrate availability and cofactor recycling through innovative reactor designs helps maximize enzymatic reaction rates and conversions.
Implementation difficulties: Integrating enzymes into existing chemical processes requires careful examination of compatibility with other processing steps and validation of consistent performance. This hurdle is being addressed on a case-by-case basis.
Specificity challenges: While specificity is an advantage, developing enzymes with altered or multiple specificities useful for new non-natural substrates expands the industrial toolbox. Directed evolution approaches address this limitation.
Future Prospects
With ongoing research and commercialization efforts, the industrial enzyme market size is projected to grow substantially in the coming years. New application areas being explored include biofuels, bioplastics, biomaterials, fine chemicals and pharmaceuticals production. Development of highly effective, robust enzymes for cellulosic ethanol, biodiesel and other next-generation processes hold great promise.
Partnerships between industry and academia will accelerate application-inspired enzyme engineering efforts. The future looks bright for sustainable, green manufacturing with industrial catalyst playing an increasingly important role.
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