Advantages of Injection Moulding by Injection Mould Suppliers
1) The production speed is fast and the efficiency is high. Injection molding can produce a surprising number of parts per hour. The speed depends on the complexity and size of the mold, and each cycle time is between 15-120 seconds.
2) Low labor cost. Plastic injection molding is an automated process in which most of the process is performed by machines and robotics that can be controlled and managed by a single operator. Automation helps reduce manufacturing costs as overhead is significantly reduced.
3) Design flexibility. The mold itself is under extremely high pressure. As a result, the plastic inside the mold is pressed harder and allows a great deal of detail to be imprinted on the part, as well as the fabrication of complex or complex shapes.
4) High volume production. Thousands of parts can be produced before maintenance tools are required.
5) Large selection of materials. A variety of polymer resins are available. It is also possible to use multiple plastics at the same time; for example, TPE can be overmolded onto a PP part.
6) The scrap rate is low. Injection molding produces very little post-production scrap compared to traditional manufacturing processes. Any waste plastic usually comes from runners and runners. However, any unused or discarded plastic can be reground and recycled for future use.
7) Including the ability to insert. Metal or plastic inserts can be insert molded.
8) Good color control. Plastic parts can be made in any desired color using masterbatches or composites.
9) Product consistency. Injection molding is a repeatable process; in other words, the second part you produce will be identical to the first, and so on. This is a huge advantage when trying to mass produce high tolerances and part reliability.
10) Reduced finishing requirements. Very little post-production work is usually required as parts usually pop out with a good finished look.
11) Enhanced strength. When plastic injection molding, fillers can be used in the molding material. These fillers reduce the density of the plastic as it is molded and help add greater strength to the finished part.
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